Does it help to paint the walls black?
Some people prefer to paint the walls black thinking that the oven will get hotter. It seems, however, that the walls will get hotter, but the food won't necessarily get hotter. It is generally recommended to cover the inner walls with aluminum foil to keep the light bouncing until it hits either the dark pot or the dark bottom tray. Since the bottom tray is in contact with the pot, the heat the tray collects will move into the pot easily.
What type of paint should I use?
In developed countries you can buy flat-black spray paint that says "non-toxic when dry" on the label. Otherwise, black tempera paint works, but you have to be careful not to wash it off when you wash the pot. Solar cookers in Uganda report that they use aluminum pots that have been blackened on the outside by fire.
Is glass better than plastic for the window of a box cooker?
It has been reported that glass provides about 10% better performance than plastic. And there is reason to believe that under windy conditions, glass is preferred since it doesn't flap in the wind and pump heat out of the cooker. Plastic, however, is often recommended since it is much less fragile and easier to transport and works plenty well. Plastic glazings will have to be replaced periodically though since they are broken down by UV light. One excellent, easily-obtained plastic film is that used to make oven cooking bags. These are for sale in grocery stores and cost less than US$1 per bag. Other plastics will also work. Plexiglas also works well. See Plastic bags.
What kind of pots work best?
Ideally, you want to use a dark, light-weight, shallow pot that is slightly larger than the food you will cook in it. Metal pans seem to cook best. Hardware stores in the US usually carry dark, speckled, metal pans called Graniteware. Shiny aluminum pots--so common in developing countries--can be painted black or can be blackened in a fire. Cast iron pots will work, but extra solar energy is used to heat up the pot as well as the food, so they will not work in marginal conditions. See also Cooking pots.
What is the best insulation to use?
If you wish, you can insulate the walls of a box cooker with various substances. Fiberglass or Styrofoam is usually not recommended since they give off foul-smelling gases as they heat up. Natural substances such as cotton, wool, feathers, or even crumpled newspapers work well. Many people, however, leave the walls empty of any stuffing, preferring instead to place a piece of foiled cardboard inside each wall to divide the space there into two compartments. This greatly improves the insulating power of the walls without the added weight of some other insulating substance that you might use to fill the air space. Most of the heat loss in a box cooker is through the glass or plastic, not through the walls. This is why a few percentage points of efficiency here or there in the walls doesn't effect the overall temperature and cooking power that much. See also Insulation.
Could I use high-tech materials to make a more efficient solar cooker?
You may find that creating a high-performance cooker using fancy materials will make solar cooking more attractive to people in developed countries. In these countries, cooking only makes up a small percentage of daily energy use, but this is because people in developed countries consume enormous amounts of energy for other purposes (driving, lighting, air conditioning, etc.). Introducing these people to solar cooking is a good way to show them that they can integrate alternative energy into their lives. Solar cooking and drying clothes outside on a line are the simplest, least expensive ways to use solar energy to offset some of this high energy consumption. This will hopefully open them to the possibility of using alternative energy in other ways.
Millions of poor people around the world, however, still cook over a smoky fire everyday. To find wood for the fire, they have to walk many hours everyday. Other poor city dwellers don't have access to wood, so they have to spend up to half of their income on cooking fuel. These people could never afford an oven made of high-tech materials.
So it's up to you to decide which population you want to serve. You could work on creating the most practical solar cooker for people in developed countries to help lead them into a greener future, or you can investigate how to make cookers out of cheap, locally-available materials for people in poor countries who can't afford more.
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All of the blog entries about solar cooking are being copied word-for-word from the Solar Cooking Archive.
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